Materials

Nickel- and Cobalt-based Superalloys, Stainless Steel, Copper, Aluminum and Titanium.

Capabilities

  • DMLS (Direct Metal Laser Sintering)
  • Sheet Metal Fabrication and Welding
  • EDM (Conventional, Wire, Fast Hole Drilling)
  • CNC Machining (Turning, Milling, Drilling) Multi Axis
  • Full Range of Finishing and Inspection Processes

Manufacturing Space

  • 35,000 square feet/3,252 square meters

Engineering and Inspection Software

  • NX7.5
  • NX9
  • Magics 17.0
  • PSW 3.6
  • Calypso
  • Atos

DMLS

  • (3) EOS Metal Laser-sintering system EOSINT M280 with 400W Laser
  • (5) EOS Metal Laser-sintering system EOSINT M400 with 1000W Laser

EDM Equipment

  • (1) Charmilles 5 axes 510 Wire EDM X= 28.00 Y=16.00 Z=15.75 (cut area) Rated @ 4800 lbs on table
  • (1) Charmilles 5 axes 330 Wire EDM X=16.00 Y=12.00 Z=16.00 (cut area)
  • (1) Charmilles 54 CNC with Programmable C Axis X=23.5 Y=15.5 Z=17.5
  • (2) Charmilles 35 CNC with Programmable C Axis X=13.5. Y=9.5 Z=11.5
  • (1) Beaumont 6 Axis fast hole EDM X=60″ Y=28″ Z=30″
  • (2) Claus Manual EDM 9 X 42
  • (1) Charmilles 5 Axes 310 Wire EDM X=15.9 Y=9.6 Z=15.00 (cut Area)

CNC Mills

  • (1) Bohle 3 Axis Horizontal Boring Mill 65′ Rotary TableX= 86″ Y= 44″ Z= 72″
  • (4) Supermax Max 8 Vertical 3 Axis X= 65″ Y= 32″ Z= 28″
  • (1) Supermax HV7 Comb. Horizontal/Vertical 4 Axis X= 72″ Y= 30″ Z=35″
  • (2) Supermax Max 4 Vertical 3 Axis X= 43″ Y= 23″ Z=24″
  • (1) MAHO 432 5 Axis X= 20″ Y= 22″ Z= 22″21″ Rotary Table
  • (2) Republic Laguns 4824 4 Axis X= 48″ Y= 24″ Z=30″
  • (2) Republic Laguns 3516 3 Axis X= 35″ Y= 16″ Z= 28″
  • (1) Takumi V8A 3 Axis X= 32″ Y= 20″ Z= 22″
  • (1) Takumi V6A 3Axis X= 28″ Y= 18″ Z= 20″
  • (1) Mori Seiki MV Junior Vertical 3 Axis X=22″ Y=16″ Z=24″
  • (1) Makino A55 Horizontal 4 Axis mill 22” XYZ 15.76 Table
  • (1) Makino A55 Horizontal 5 Axis mill 22” XYZ 15.76 Table
  • (1) Makino Horizontial 5 Axis Mill 65” XYZ 39” Table
  • (1) Daewoo Ace-V35 X=22” Y=15” Z=18”
  • (2) Mori Seiki Frontier M13 X=22” Y=16” Z=18″
  • (1) Supermax Max 3 X=38” Y=17.5” Z=26”
  • (1) Mighity USA Inc 3 Axis X=24” Y=24” Z=12”

CNC Turning Equipment

  • (1) Gray VTL Max Swing 55″
  • (1) Schiess VTL, Max Swing 79″ Dia.
  • (1) Cincinnati Mill Turn 12″ Chuck
  • (4) Kiaturn 28 14″ Chuck
  • (1) Kiaturn 21 with bar feeder
  • (1) Cincinnati Milacron Cinturn 10″ Chuck
  • (1) Giddings & Lewis 40”/42” Chuck
  • (1) Okuma LC20 8” Chuck

Manual Mills

  • (6) Lagun Model FTV-2S Vertical Mills with Anilam DRO’s and Power FeedsX= 33″ Y= 16″ Z= 20″
  • (8) Sharp Vertical Mills with Anilam DRO’s and Power FeedsX= 33″ Y= 14″ Z= 18″
  • (1) Moore #2 Jig Bore
  • (1) Bridgeport X=33” Y=16” Z=20”

Inspection Equipment

  • (1) Zeiss C-100 CMM X= 40″ Y= 41″ Z=22″
  • (1) Zeiss CMM X= 40″ Y= 40″ Z=24″
  • (1) Starrett 16″ Optical / Electronic Comparator
  • (1) J & L 14″ Optical Comparator with surface Illumination
  • (1) 1′ x 4′ x 8′ Rock of Ages surface plate, Inspection Grade
  • (1) 36″ x 48″ Grade A Rock of Ages surface plate, Inspection Grade
  • (4) 24″ x 36″ Grade A Starrett surface plates, Inspection Grade
  • (2) 12″ x 18″ Grade A Starrett surface plates, Inspection Grade
  • (1) Atos High Resolution Non-Contact Structured Light 3D Scanner
  • All Gages and Measuring Equipment Reqd. by an Aerospace Manufacturer

FPI Equipment

  • (1) Spectronics Accumax XR-1000 read out unit
  • (1) Spectronics UV/White Light Sensor XDX-1000
  • (1) Spectronics Digital Radiometer DSE-100x
  • (1) Spectronics Black Light Sensor DIX-365
  • (1) Spectronics White Light Sensor DIX-555A
  • (1) Magnaflux Black Light ZB-100F
  • (4) Pressure Guages 0-100 PSI
  • (2) Temperature Guages 0-300F
  • (1) Brix Refactometer #103
  • (1) Measuring Template TAM# 135273
  • (2) Working Panels TAM# 146040
  • (2) Master Panels TAM# 146040
  • (1) FPI Oven Honeywell UDC3300 48”x48”x48”
  • (2) Penetrant Tanks 40”x24”x15”
  • (1) Emulsifier Tank 24”x25”x18”
  • (1) Developer Tank 40”x24”x26”
  • (1) Inspection Booth 8’x6’9′

Welding Equipment

  • (1) 300amp Miller MIG Welder
  • (2) 300 amp Linde Heli-Arc Welder
  • (1) 250 Miller Sincrowave
  • (2) 351 Miller Sincrowave
  • (1) 300 Miller Dynisty
  • (1) 200 amp Lincoln Pulse Arc Welder
  • (1) Fuse-Tec / Poketac Welder
  • (1) Plasma Cutter
  • (1) Weld Chamber for welding Titainium

Grinding Equipment

  • (1) Kondo CNC Cylindrical Grinder
  • (1) Acer AGS 1020 AHD Hydraulic Surface Grinder
  • (1) DoAll 6″ x 18″ Hydraulic Surface Grinder
  • (1) Boyar-Schultz 6″ x 12″ manual
  • (1) Reid 6″ x 18″ Hydraulic Surface Grinder
  • (1) Thompson 12″ x 24″ Hydraulic Surface Grinder
  • (1) Thompson 18″ x 40″ Hydraulic Surface Grinder
  • (1) Brown & Sharp 6″ x 36″ ID/OD Cylindrical Grinder
  • (1) Norton OD Grinder 8″x 16″

Cut Off Equipment

  • (1) DoAll Cut Off Saw
  • (1) 9WH12 Johnson horizontal saw
  • (1) 12″ Everett Abrasive
  • (2) 24″ Jaspa Horizontal saw
  • (1) Dake Johnson V-40 Bandsaw
  • (1) Delta-Rockwell Bandsaw
  • (1) Piranha P-50
  • (1) Marvel Series 8

Sheet Metal Equipment

  • (1) Chicago Break Press 10″
  • (1) Clausing Cidan 10ga Shear
  • (1) 250 ton 4-post vertical press
  • (1) 4′ Connecticut Break Press
  • (1) Long & Allstater ¼ ” x 60″ power shear
  • (1) Amada 80 ton x 6′ press brake
  • (1) Prexto 12ga. x 3′ power roll
  • (1) Birmingham 12ga. x ¼” x 6′ power roll
  • (1) 3 Ton Hydraulic Sizer
  • (1) 6 Ton Hydraulic Sizer
  • (1) Forest Circle Shear
  • (1) 30 Ton Manual Press
  • (1) 30 Ton Enerpack Press

Manual Turning Equipment

  • (1) Harrison 18″ x 60″
  • (1) Hercules 20″x 80″
  • (3) Sharp 26″x 80″
  • (1) Turnmaster 15″ x 50″
  • (3) Sharp 16″ x 40″
  • (1) Bullard 66″ Vertical with Side Head, Max Swing 70″
  • (1) Bullard 24″ Vertical with Dual Heads
  • (1) Tracer
  • (1) Kingston 10 x 60
  • (1) Monarch 30 x 60
  • (1) 17″ x 67″ precision engine lathe 12″ 4 jaw chuck

Rotary Tables

  • (1) 6″, (1) 8″, (2) 10″, (1) 14″
  • (1) 10″ Rotary Sine with Optics
  • (1) 42″ Pratt & Whitney
  • (1) 30″ Troyke
  • (1) 36″ Air Operated Rotary Sine

Handling Equipment

  • (1) 8,000# Forklift
  • (1) 5,000# Forklift
  • (1) 4,000# Forklift
  • (1) 2,000# Jib Crane
  • (2) 2,000# Pallet Jacks